Production Control and Programming
Nilram Data Processing production control and programming system provided appropriate facilities to manage manufacturing process based on master schedule and orders and finally reporting from information associated to all function levels.
Some of covered processes:
- Defining aggregate plan (AP)
- Defining master production schedule(MPS)
- Manufacture planning through various methods (MTS-MTO-MTP-PTE-ATO)
- Planning lines through various methods (Flow, Job Shop ,GT , Flow shop)
- Manufacturing planning information reception from master schedule and orders
- Defining calendar and planning shifts
- Defining assert position in the form of tree diagrams
- Assigning manufacturing resources to calendar and shift
- Defining unlimited line resource default
- Defining default product/half-built manufacturing according to production process (line balance)
- Planning manufacturing resource and resource leveling according to line resource default based on product processes (OPC)
- Analyzing manufacturing resource status (material – machinery – human resources)
- Re planning resources with open process approach at each working station
- Issuing manufacturing order and worksheet (shipment card)
- Registering manufacturing operation by working station (registering operation based on control tools (RFID))
- Tracking product – material during manufacturing process
- Registering wastes during process at each manufacturing station and warehouse receipt permission
- Registering quality control operation during process based on control factors and issuing inconsistency at quality control system
- Issuing consumable material based on issued plan requirement and based on BOM
- Reviewing material variances based on real and standard
- Managing each work station output and its output products
- Direct relationship with repair and maintenance system and providing tool performance information to the system
- Issuing product/half-built warehouse receipt permission
- Taking indices and various reports
- Centralized cartable of systems and other subset levels accessibility to them based on their requirement
- Designing and executing workflow on all processes and conditioning for confirming steps and their flow in dashboards
- Resulted reports in the form of (HTML-EXCEL- XML-PDF)
- Recording and reporting in various currencies and languages (multi-lingual and multi-currencies)
- Possibility of attaching required documents in any format and amount
- Output reports can be in the Excel format
- Inserting a signature to all reports according to workflow
- Preparing change histories per any field
